Lubricating oil compositions

ABSTRACT

THIS INVENTION RELATES TO A PROCESS FOR THE PREPARATION OF PHOSPHORUS-CONTAINING DI-, TRI-, TETRA-, AND HEXA-ESTERS, AND COMPLEX ESTERS BY REACTION OF CARBOXYLIC ACID ESTERS WITH PHOSPHORUS CONTAINING ACID, THE RESULTING PHOSPHORUSCONTAINING ESTERS PER SE, AND THE USE OF SAID PHOSPHORUSCONTAINING ESTERS AS LOAD-CARRYING AGENTS FOR LUBRICATING OILS, PARTICULARLY ESTER LUBRICATING OILS.

US. Cl. 252-493 13 Claims ABSTRACT OF THE DISCLOSURE This invention relates to a process for the preparation of phosphorus-containing di-, tri-, tetra-, and hexa-esters,

United States PatentO and complex esters -by reaction of carboxylic acid esters with phosphorus containing acid, the resulting phosphorus containing esters per se, and the use of said phosphoruscontaining esters as load-carrying agents for lubricating oils, particularly ester lubricating oils.

,Efsters are used as lubricants especially as aviation lubricants, and it is important that they should have load carrying properties and show stability against oxidation at relatively high temperatures. It has now been found that these esters, and indeed other lubricants, can have improved load-carrying properties by the addition thereto of a minor proportion of a phosphorus-containing ester prepared by the process of the invention. Furthermore the oxidative stability and resistance to corrosion is somewhat improved by the addition of the phosphorus-containing ester. i 1: v

According to this invention, a phosphorus-containing ester (which preferably has no free hydroxyl groups) is prepared-by a process wherein either (a) an ester is-reacted with'at least 0.3 mole per mole, of an ester of a phosphorus containing acid; or (b) a compound from which the desired ester is derived and having two or more free hydroxy. groups is reacted with at least 0.3 mole per mole, ofcan .esterofa phosphoruscontaining acid'an'd thereafter. With-theother compound or compounds necessary to complete the desired ester.

t In a modification of; method (b) said compound having twov ormore tree hydroxy compounds is first reacted with acompound which protects one or more of the free hydroxy groups but leaves one or more hydroxyl groups unprotected; before said compound .thus protected is reactedwith the phosphorus compound, and thereafter the protecting groupsare removed beforereaction takes place with the compound or compounds necessary toxcomplete thedesiredester. I w

Thus, by the process of the invention phosphorus-containing di-, tri-, tetra-, or hexa-esters or complex esters can be prepared. As used in this specification the term complex ester means an ester derived from the reaction of at least three different compounds, each compound having at least one carboxylic or hydroxyl group, wherein at least one of said three different compounds contains two or more carboxyl groups, and another of said three different compounds contains two or more hydroxyl groups. Such complex esters may be esters wherein there are free hydroxyl or carboxyl groups.

Suitable compounds from which the esters of the invention are derived include monoand poly-carboxylic acids or ether acids; monohydric and polyhydric alcohols, and polyol ethers. Examples of such compounds are as follows:

, MONOCARBOXYLIC ACIDS v Straight chains acids such as n-butanoic acid, caproic acid, caprylic acid, pelargonicacid, capric acid, and other 3,558,491 Patented Jan. 26, 1971 acids having between for example 2 and 20 carbon atoms per molecule. Branched chain acids of the general formula: Ilh

R1-C|lCOOH R3 7 wherein R R and R are similar or dissimilar hydro carbyl, (especially alkyl) groups or hydrogen atoms pro-' vided that not all three groups are hydrogen atoms. It is preferable if only R is an alkyl group, R and R being hydrogen. Such acids include a,u dimethyl valeric acid, oc,ot dimethyl capric acid, 0:,0; dimethyl octanoic acid and many other acids having between for example 4 and '40 carbon atoms per molecule.

DICARBOXYLIC ACIDS- These include straight chain aliphatic or aromatic acids for example, succinic acid, adipic, pimelic acid, azelaic acid, sebacic acid and many other acids having between for example 2 and 20 carbon atoms per molecule.

Also suitable are branched chain di-carboxylic acids of the general formulae:

is i. 1%. l. where R is an alkylene or hydrocarbyl substituted alkylene group, and R R R and R are similar or dissimilar hydrocaryl groups (especially alkyl groups) or hydrogen atoms provided that not all four groups are hydrogen atoms. Examples of branched-chain dicarboxylic acids are tetra alkyl substituted adipic, pimelic, azelaic and sebacic acids wherein the alkyl groups are methyl, ethyl, isopropyl or butyl groups, for instance ot,oz,ot',a', tetra methyl azelaic acid, or ot,ot,cz',ct' tetra methyl pimelic acid and many other acids containing for example between 6 and 60 atoms per molecule.

POLYCARBOXYLIC ACIDS Acids having three or more carboxylic acids, e.g. propane tricarboxylic acid, may be used if desired but they are not the preferred acids.

ETHER-ACIDS Methyl, ethyl, and butyl ethers of glycollic acid or diglycollic acid or ethylene diglycollic acid; or the ethyl and butyl ethers of Z-hydroxy-ethoxy-acetic acids; and

HOOCCHr-(OCHzCHz) OCHzCOOH and HOOCCH (OC H ),,OCH C0OH where n is an integer.

MONOHYDRIC ADCOHOLS These include straight-chain alcohols, for example, n-

hexanol, n-dodecanol, and other monohydric alcohols having for example 1 to 20 carbon atoms per molecule. Branched chain monohydric alcohols include those of the general formula wherein R R and R are hydrocarbyl (especially alkyl) dimethyl octan-l-ol; l-methyl cyclohexyl methan-l-ol and many others containing. for example between 3 and 40' OTHER POLYOLS Triols, tetrols or higher polyols may be used'and these include for example trimethylol ethane, trimethylolpropane, pentaerythritol, and di-pentaerythritol.

POLYOL ETHERS Partial ethers of polyols, i.e. ethers having at least one free hydroxyl group, may be used. These include the short chain alkyl ethers of glycols, for example mono-nbutyl ethylene glycol, mono isopropyl hexylene glycol, as well as the mono ethers of polyalkylene glycols, e.g. the mono methyl, ethyl or propyl ethers or polyethylene glycol.

The esters of this invention may be derived from hindered alcohols or hindered carboxylic acids or both. By hindered alcohol we mean an alcohol where there are no hydrogen atoms attached to the carbon atom beta to the hydroxyl group, and by a hindered carboxylic acid we mean a carboxylic acid where there are no hydrogen atoms attached to the carbon atom alpha to the carboxyl group. If the esters are derived from hindered alcohols or hindered carboxylic acids, such esters will have greater thermal stability than if they are not derived from such alcohols or carboxylic acids.

The ester of a phosphorus containing acid (hereinafter referred to as the phosphorus compound) may be an ester of phosphoric acid or phosphorus acid. The particularly preferred phosphorus compounds are the partial or complete esters of phosphoric acid having the general formula wherein R R and R are similar or dissimilar hydrocarbyl groups. Preferably these hydrocarbyl groups contain between 1 and 10 carbonatoms, and preferably the hydrocarbyl groups are alkyl groups, e.g. ethyl, isopropyl, n-butyl, n-hexyl and n-decyl groups. If desired however other hydrocarbyl groups, eg aryl groups such as phenyl or cresyl groups, may be present instead of or as well as alkyl groups. Alternatively one or more of the OH groups may be replaced by a halogen atom to give phosphonate, e.g. an alkyl halogen phosphonate. These have the formulae: i

wherein R and R are similar or dissimilar hydrocarbyl groups and X and X are similaror dissimilar halogen atoms. The particularly preferred phosphorus compound are tri-butyl phosphate and dibutyl chlorophosphonate.

The term complex ester? covers a wide range of esters, but it preferable if complex esters are derived either from the reaction of a compound containing two carboxyl' groups, a compound containing two hydroxyl groups, and a compound containing one carboxyl group i.e. an acid centred complex ester, or from the reaction of a compound containing two hydroxyl groups, a compound containingtwo carboxyl groups, anda-cempound containing one hydroxyl group i.e. a glycol-centered complex ester.

Preferably the complex ester will have a total of between 15 and e.g. between 20 and 65 carbon atoms per molecule. A preferred complex. ester is that derived from adipic acid,-neopentyl glycol, and -caproic 561a. p "In preparing the complex esters inyaccorda'nc ith process (a) of the invention, the "reactants" ar reacted :together in substantially; stoichiometric proportions according to the ester it is desired to prepare. Thus, for es. .Of the general formula! f R DA"'GDA R i where R and R are residues of similar or dissimilar alcohols or glycol ethersIDA'is the residue of a dicarboxylic acid and G is the residue of a'fglycol, substantially two moles of dicarboxylic acid permoleof glycol, and-per mole of each ofthe alcoholor glycol ethers i ea" teel togetherinjone or two. stagesi similarlyf or esters general formula:" MG DA-G-:-M where M and M are residues of similar or di ss milarj monocarboxylic acids, and G and DA areas defined above, substantially two moles glycol per mole of dicarboxylic acid, and per mole of each of the monocarboxylic acids are reacted together in oneor twosta'ges,

For esters of the generalformula': M

where M and M are residues of similar or dissimilar monocarboxylic acids, G is a triol and" M, 'M' and. DA are as defined above, substantially two moles 'oftriol-per mole of dicarboxylic acid and per mole of eachtofa the mono-carboxylic acids are reacted together, in one"=or two stages. l s 1 In. preparing the phosphorus-containing complexesters by process (a), the complex esters. areprepared by cone ventional methods using one or more stages. *If' desired; an esterification catalyst may be. used, and its use often" results in .a substantial reduction 'inreactionitime', but the ester is often lessthermally stable; Examples of '-esterification. catalysts are para toluene sulpho nic acichand sodium bisulphate. The complex ester is then further reacted-with the phosphorus compound under conditions .which pro'duce ester interchange with the elimination of a lower :boiling point ester. If desired a catalyst, cg: sodium'-methoxid e',:-may be used: Althoughat least ':0:3 mole-.of' pho'sphorus com pound 'per mole-30f complex ester "must :be us ed,"'the:pre-" ferred' quantity is between I and .2 moles',;e.g. .1'.5'mo'les;

per mole.of'thecomplexester,

Thus for an acid-centred complex esterizz 5 1 Where mule above and following formulae R 5 R3 11 RV, RYI, RVIII, R1, R2 and R represent similar Ordissimilarhydrocarbyl'groups. i

R O OCRPQ OOR O maybe replaced by phosphorus-containing groups.

During .the preparation of complex. ester a certain amount of diester and fsuIper complex ester is formed, andboththese may also undergo ester interchange with the phosphorus compound e.g., I

RI O

' n ooon oooiu R2-0'-P=o RS -o I "lN 'aOMe R COOI R O l taco-Pee Rro'oom Simllarly super complex-esters will react-to form 1 rug:ooa oooa ooon ooca oooh -o i I Rr-o1 o Theproc es's (a)-canbe-readily applied tion of di'-', tri-, tetra-, and hexa-esters containing phosphorus Inthis' case also transesterification occurs with the eliminationof' a lower boiling point ester. Thus:

TR IES'lE'RS n oofol u oo'on RE-o I to the prepara i l hydroxyl groups.

Since the esters of the invention involve the transesterification of multifunctional products the final compounds may be monomeric or polymeric in nature. The invention also contemplates mixtures of monomers or polymers or both.

As with complex esters, the preferred quantity of phosphorus compound is between 1 and 2 moles, e.g. 1.5 moles, per mole of ester, and a catalyst such as sodium methoxide may be used.

To prepare phosphorus-containing complex esters by process (b) of the invention any of the reactants or intermediates from which the complex ester is derived provided it has two or more free hydroxyl groups, may be reacted with the phosphorus compound. The reaction takes place under conditions which produce ester interchange with the elimination of alkanol. If desired a catalyst, for example sodium methoxide, may be used. The amount of phosphorus compound which must be at least 0.3 mole per mole of compound having two or more free hydroxyl groups is preferably between 1 and 2, e.g. 1.5 moles, per mole of compound having two or more free ,The preparation for he'sphdmh'corit inrfig311-,5m tetra} andQhexa-ester'sby process "(B) is sirnilar"to that described above for" complex' esters' except that in the last stage of the" reactionthe com'p'oundl first stage of the rea'ction' only b" acidjor a mixture of acids'll I a, I I I If in processes (a) "and (b) a phosphon'ate, cg, an alkyl halogen phosphonate, is used as the phosphorus compound;

' the ester or intermediate must contain at least one hydroxyl 7 Thus,

In the modification of process (b) the compound which protects one or more free hydroxyl groups may for example be a partial ester such as a monoester or a dicarboxylic acid, e.g. mono methyl ester of fumaric acid to protect one hydroxyl group. To protect two hydroxyl groups the compound may for example be a lcetone, e.g. methyl ethyl ketone or an anhydride where acid groupings are required.

To remove the protecting groups after reaction with the phosphorus compound, the protected compound may for example be subjected to mild acid hydrolysis, e.g. by heating in the presence of water and p-toluene sulphonic acid; or by heating in the presence of water and sodium bisulphate.

In processes (a), (b) and its modification after the reaction is complete the ester is recovered from the reaction mixture (oneor two-stage processes) e.g. by stripping under nitrogen. The recovered ester may also be washed, especially with basic inorganic reagents to reduce the acidity of the ester. The ester thus obtained will be substantially free of hydroxyl groups.

The phosphorus-containing esters are added in minor proportion by weight to a lubricating oil, e.g. from 0.001 to 10% by weight, especially from 0.1 to by weight.

If desired the lubricating oil composition may also contain a minor proportion by weight, e.g. between 0.1 and 1% (for instance 05%;) by weight based on the weight of the composition of a dihydrocarbyl acid phosphite. Suitable dihydrocarbyl acid phosphites are dialkyl acid phosphites, especially those whereon each alkyl group contains less than carbon atoms, e.g. dibutyl acid phosphite.

The lubricating oil may be a synthetic lubricating oil or any animal, vegetable, or mineral oil, for example petroleum oil fractions ranging from naphthas to spindle oil to SAE 30, 40 or 50 lubricating oil grades, castor oil, fish oils, oxidised mineral oil.

Suitable diesters, particularly for aircrafts lubrication, are diesters of the general formulae ROOCR COOR and RCOOR OOCR where R represents a C to C alkyl radical, while R represents a C to C saturated aliphatic hydrocarbon group or an ether-interrupted saturated aliphatic hydrocarbon group. The above types of esters may be prepared from alcohols and dicarboxylic acids or glycols and monocarboxylic acids.

Another suitable class of lubricant are the polyesters which are prepared by reacting polyhydric alcohols such as trimethylolpropane, pentaerythritol and di-pentaerythritol with monocarboxylic acids such as butyric acid, caproic acid, c'ap'rylic acid and pelargonic acid to give the corresponding tri-' or tetraesters, v

The complex esters which may be used as base oils are formed by esterification reactions between a dicarboxylic acid, a glycol and an alcohol and/or a monocarboxylic acid. These esters'may be represented by the following formulae:

wherein R represents alkyl radicals derived from a monohydric alcohol, R represents hydrocarbon radicals derived from a dicarboxylic acid, e.g. alkanedioic acids, R represents divalent hydrocarbon or hydrocarbon-oxy radicals such as CH (CH or derived from an alkylene glycol or polyalkyleneglycol, while R represents the alkyl group derived from a monocarboxylic acid. n in the complex ester molecule which is an integer will usually range from 1 to 6 depending upon the product viscosity desired which is controlled by the relative molar ratio of the glycol or polyglycol to the dicarboxylic acid. In preparing the complex ester, there will always be some simple ester formed, i.e. n=0, but this will generally be a minor portion. In general these complex esters will have a total of between 15 and 80, e.g. between 20 and 65 carbon atoms per molecule.

Suitable compounds from which the diesters and polyesters are derived are those described above with reference to the phosphorus-containing complex esters.

Particularly suitable lubricants are the neopentyl polyol esters, especially those of trimethylol propane and of pentaerythritol, or dipentaerythritol.

The preferred acids used to esterify trimethylol propane are the C to C monocarboxylic acids. Particularly preferred are the CI -C esters, e.g. C (caprylic) and C (pelargonic) acid esters. Mixtures of these C -C acids may be used. When such an acid mixture is used, it is preferred that the mixture average between about C and C Although more difficult to form, it is even more preferred that one methylol group be esterified with a neoheptanoic acid, e.g. 2,2-dimethy1pentanoic acid, and the remaining methylol groups esterified with non-hindered acids, e.g. pelargonic acid. This particular ester is substantally as thermally stable as the completely hindered ester, but has superior volatility and low temperature characteristics.

The preferred acids used to esterify pentaerythritol are the C -C monocarboxylic acids with the more preferred esters being those of C -C acids.

Blends of diesters with minor proportions of one or more thickening agents may also be used as lubricants. Thus one may use blends containing up to 50% by volume of one or more water insoluble polyoxyalkylene glycols, for example polyethylene or polypropylene glycol, or mixed oxyethylene/oxypropylene glycol.

Formulations suitable for gas turbine lubrication include from 65 to vol. percent of one or more diesters of azelaic or sebacic acid and a C -C branched chain alcohol, particularly of 2-ethyl hexanol, or 0x0 alcohols consisting predominantly of C C or C alcohols, or of mixtures of such alcohols, and 35 to 10 of polyoxyalkylene glycol ether represented by the general formula:

wherein R R and R are hydrogen or C -C alkyl groups and wherein not more than two such groups is hydrogen, and n is an integer greater than 1. Particularly useful compounds are polyoxypropylene glycol monoethers and the corresponding diethers.

The thermal stability of such diester/polyoxyalkylene glycol ethers may be improved if a small proportion of a complex ester derived from three or more carboxylic acids or alcohols, at least two of which are difunctional acids or alcohols is incorporated. Such complex esters maybe glycol or dicarboxylic acid centered, the molecule being terminated witha mono-hydroxy or mono-carboxylic acid compound. A particularly preferred complex ester of this type is derived from polyethylene glycol of molecular weight 200, 2 nio1ecules of sebacic or azelaic acid, and 2 molecules of a C -C branched chain aliphatic monohydric alcohol, particularly 2-ethyl hexanol.

following examples.

The invention is now described with referencetothe was obtained (148 g.) Maximumreaction temperature was 245 C. with a head temperature of 164 C. The mixture was washed with 8% sodium carbonate solution followed by 1% sodium carbonate and stripped under 2 mm. Hg vacuum to 160 C. After charcoal filtration a final yield of 971 g. was obtained (79.8%).

EXAMPLE II adipic acid .caproie acid l toluene iHzO 0 Ha l N aOMe-butyl caproate erodeoosglead efigeg neopentyl glycol 'sidifiie" i P ter;

0H3(0H2)lcoo-n e oai oow(0 940 0 0 OH2-+CHz0 rrm w th 1 5.00 1

uum (1min. Hg) to 170 C. resulting in "a yield ofi 1716 g. (82.5%) of the C halt-ester. f a

832 g. C half ester (2.0 moles) was heated with 798 g..,z tributyl; phosphate. (3umoles) and 71g. sodium methoxideunder" a nitrogen :blanket. Thetransesterification was gontinued-until the 'theoreticahamOHntloLdistillate .nr jis-a dl m es), w r id n ationscontinuedjor a .iurther it N form the hal ester The;

y. carbonate solution; Aftera'final "vacuum strip (Turin; Hg) the C complex :esterjwas charcoalfiltered. Yield ll i H BuO i-P(OBu)2 ---l 1 438 g. adipic acid (3.0 moles), 625 g.neopentyl g1y- 925-g."( 60.0 205 6:g. C- complex ester (4.0 g. moles) and 2128 g. tributyl phosphate were heated together with 12 g. sodium iriethoXide'a t.205-250. C. until 688 g. distillate wereobtained. The product was washed withp s odium carbonate solutionand stripped at C. Junder 1 mm. Hg vacuum followed by charcoal filtration. Yield 1970 g.

The C half-ester was prepared as in Example I.

503 g. dibutyl chlorophosphonate (2.1 moles) in 500 mls. dry carbon tetrachloride were added dropwise to 832 g. C half-ester (2.0 moles) in 500 mls. dry chloroform and 500 mls. pyridine at such a rate that the temperature was maintained below C. During the addition solid pyridine hydrochloride separated. The reaction was heated under reflux (reaction temperature 90 C.) for 0.5 hour and then allowed to cool overnight.

The product was washed successively with 1 litre N hydrochloric acid, 1 litre of 0.8% sodium carbonate solution, stripped at 175 C. under vacuum (1 mm. Hg) and charcoal filtered. Yield 980 g. (80.5%).

EXAMPLE IV The greatly increased load-carrying effected by the products of Examples 1 to III (hereinafter referred to as Compound A) is shown by IAE Gear Machine Tests using Hercolube A" as a reference base oil.

TABLE 1 IAE gear machine failure loads:

It may be seen that the presence of Dimac S, a linoleic acid dimer, raises the load-carrying still further.

EXAMPLE V A further example of increased load carrying effected by Compound A is shown by I-AE Gear Machine Test Results using a base oil consisting of 75% trimethylolpropane triperlargonate and 25% of a complex ester prepared by esterifying 1 mole polyethylene glycol 200 with 2 moles azelaic acid and 2 moles of 2-ethyl hexanol.

TABLE 2 IAE gear machine 1 75% triester/25% complex ester 12.5 75% triester plus 1% compound A 19. 4 75% triester plus 1% compound A plus 05% utyl ac phosphite 32. 5

= Failure loads, pounds at 200 0., 1 pint/min, and*6,000 r.p.m. It will be noted that the load carrying is still further enhanced by di allkyl acid phosphite. I

EXAMPLE VI Rolls Royce Oxidation Tests were carried out on Hercolube A with. and without Compound A. An improvementin oxidative stability was obtained.

TABLE 3.OXIDATION TEST AT 225 0.

KVcs 210 F. percent increase after hours 52 hours Heroolube A 374 423 Hercolube A plus 1% compound A. 268 324 Hereolube A is a tetra ester obtained by esterifying pentaeryth ntolwith mon obasic acids of an average cll'ain' length of between 5 and 7 carbon atoms.

With 1% Without With 1% Without compoung compound compounlg compoung 0. 36 1. 38 +0. 02 +0. 08 +0. 01 1. 21 Nil +0. 08 Percent volume loss 4. 3 7. 7 4. 2 4. 2 25 Percent Viscosity increase 16. 1 24. 8 9. 9 32. 0 Atan 5. 58 8. 89 4. 39 15. 1

Salicyclal amino guanidine my-ristie acid salt 0.075%, phenyl B-naphthylamine 0.4% dioctyl diphenylami-ne 2.5%. slalieyltal amino guanidine myri stie acid snlt 0.075%, phenyl fi-n'aph thylamine 0.2%, phen'othiazine 0.3 dioctyl diphenylamine 0.9%. Both corrosion and viscosity control are improved by the presence of the additive.

I 7 EXAMPLE VII Preparation of phosphoruscontaining triester CH3CHzC(CH2OH)3+3CHa(CHz)4COOH Trimethylolpropan l E032 $1131 6 omooowmnom H r cmom-o-omo i o O(CH2)4OH3+ BuO [P(0Bu)2 cn ooownniona Na 0 Me -butyl caproate CHzOO ownnlona 1072 g. trimethylolpropane (8.0 moles) were esterified with 2924 g. caproic acid (25.2 moles) in the presence of 1100 mls. xylene until the theoretical amount of water was removed (432 mls.). The product was stripped at 180 C. under vacuum (1 mm. Hg) and washed with 1 litre 8% sodium carbonate solution containing 300 mls. isopropyl alcohol to break the emulsion, followed by 1 litre of 0.5% sodium carbonate solution. After a final vacuum strip the C triester was charcoal-filtered' Yield 3000 g. (87.6%).

2140 g. C triester (5.0 moles) and 1996 g. tributyl phosphate (7.5 moles) were heated'together with 15g. sodium methoxide at 205-250 C. until 900 g. distillate were obtained. The product was washed successively with 2 litresN hydrochoric acid, 2 litres 8% sodium carbonate solution and finally 2 litres 0.8% sodium carbonate solution. "After stripping at C. under vacuum (1 mm. Hg), the product was charcoal filtered. Yield 1560 g. (59.8%).

EXAMPLE VIII The greatly increased load carrying eifected' by the product from Example VII (hereinafter referred to'as sults using a triester/ complex ester base oil.

1 3 TABLE 5 p 75% triester/25% complex ester +1% Compound EXAMPLE 1X Rolls Royce Oxidation Tests were carried out on various base oils with and without Compound B. An improvement in oxidative stability was obtained.

TABLE VI.OX1DATION TEST AT 225 C.

KVAs 210 F. inc. after Atan mg.KOH/g., hours Ester v 25 52 69 45 52 69 Acid centred complex ester 273 356 14. 8 15. 3 Acid centred plus compound B 204 7 10. 8 10. 6 Hercolube F 1 319 428 5. 50 5. 69 Hercolube F plus compound B. 240 265 4.07 3. 77 Cs triester plus compound B 255 252 417 11. 3 11. 2 11. 2 C triester plus compound B 143 164 207 8. 14 7. 94 7. 73

1 Hercolube F is a hexaester obtained by esterifying dipentaerythlitol with monobasic acids of an average chain length of between 5 and 7 carbons atoms.

0 CHzCHa GET-- 0 omcm-d-omon o CHz-0 l pyridine CHz-O Me i hydrolysis CHzCHz CHzOH E0 M0 lesterification 2CH3( 0159 0 0 OH 1000 g. of trimethylol propane and 1000 g. of methyl ethyl ketone were reacted together in the presence of 400 g. benzene and 2 g. para toluene sulphonic acid in an agitated vessel equipped with fractionating column. The mixture was refluxed for 12 hours and 1167 g. of methyl ethyl ketal of trimethylol propane were obtained. The yield of 14 80 ml. of pyridine and di-butyl chloro phosphate added dropwise (19.8 g. dissolved in CCL; over half an hour).

323 g. of the P-containing ketal thus formed was treated with 75 ml. H O containing 0.3 of P-toluene sulphonic acid. About 100 ml. of the distillate (MEK) obtained on heating the reaction mixture were collected. About 150 ml. benzene were then added to the reaction mixture and the distillation continued until the distillate was no longer cloudy.

The product was obtained by refluxing the residue to give 265 g. of glycol phosphate. 7

265 g. of the glycol phosphate and 190 g. caproic acid were heated to 200 C. in the presence of benzene and a nitrogen bleed to give 316 g. of the desired ester having a phosphorus content of 6.4 wt. percent.

What is claimed is:

1. A lube oil composition comprising a synthetic ester lubricating base oil and a minor, but sufficient amount of, a phosphate ester of a synthetic C -C carboxylic acid polyester, to improve the load carrying properties of the ester base oil, said phosphate ester having a formula from the group consisting of (1) RICOORIIOOHICRCOORUO R -O 3 (2) R 0 OGR COOR O 0 CR -O Rz--OP=O V aw-O R (300RI OOCRUICOORUOOORHICOORHL-O Rz-OP=O Eta-*0 40 4 n ooom R (|3R -O\ R'COORIV Rr-OP=O a-'0 5 R 0 0 CR 0\ R2-07P=0 0 Rg-O o m R 6 111 C o I R 00o-R o 8 Rz-OP=0 C Rs-O RIV 7 111 Rvr t R CO0IIt 1|1 O\ 0 0 R2-DP=O 8 8 R o iv Rvn awherein R and R are the same or different saturated a1iphatic hydrocarbyl groups and R and R are hydrocarbyl' groups.

2. A lubricating oil composition as in claim 1 wherein the amount of said phosphate ester is between about 0.001

water was 144 g. 18.8 g. of this ketal was dissolved in and about 10.0 wt. percent of the composition.

lubricating oil composition as in claim 1 wherein the composition [also contains a minor amount, sufiicient to improve load carrying properties, of a dialkyl acid phos-. phite wherein each alkyl group contains less than 10 carb a m 4, A lubricating oilcomposition comprising a synthetic ester lubricating base oil and a minor, but sufficient amount of, a phosphate ester of a synthetic C C carboxylic acid polyester, to improve the load carrying properties of the ester base oil, said phosphate ester having the formulaz.

wherein R R and R are saturated aliphatic hydrocarbyl groups and R and R are hydrocarbyl groups. -S.- Alubricating oil composition as inclaim -4 wherein the amount of said phosphate ester is between about 0.001 and about 10.0 wt. percent of the composition.

6. A lubricating oil composition as in claim 4 wherein R is butylene, R is neopentylene, R is amyl and R and R are butyl. v

7. A lubricating oil composition as in claim 5 wherein R is butylene, R is neopentylene, R is amyl and R and R are butyl.

8. A lubricating oil composition as in claim 5 wherein the composition also contains a minor amount, suflicient to improve load carrying properties, of a dialkyl acid phosphite wherein each alkyl group contains less than carbon atoms.

9. A lubricating oil composition comprising a synthetic ester lubricating base oil and a minor, but sufiicient amount of, a phosphate ester of a synthetic C -C carboxylic acid 11. A'lubricating oil composition as in claim 9 wherein,

R is amyl, R 'is ethyl, R and R are methylene and R and R are butyl. 12. A lubricating oil composition as in claim 10 wherein R is amyl, R is ethyl, R and R are; methylene and, R and R are butyl.. 3 '1; 7 13. A lubricating oil compositionas in claim 10 wherein the composition also contains a minor amount, sufii'cient to improve load carrying properties, of a dialkyl acid pho s phite wherein each alkyl group contains less than 10 car.

bon atoms.

References Cited UNITED STATES PATENTS 2,481,372 9/1949 von Fuchs et a1. 25249.8X 2,643,261 6/1953 Matuszaket'al. 25249.8X 2,994,408 8/1961 Sorem et al 25249.8X 3,131,151 4/1964 Kerschner et a1. 25249.8X 3,403,102 9/1968 Le Suer 25249.8 3,423,319 1/1969 Parker et al. 25249.8X

DANlEL E, WYMAN, Primary Examiner w. J, SHINE, Assistant Examiner Attesting Ofticer UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTLON Patent No. 3558, 491 Dated January 26, 1971 lnventofls) Benjamin '1. Fowler and Eric J. Lewis It is certified that error appears in the above-identified paten and that said Letters Patent are hereby corrected as shown below:

colu'mn 1 line 26, to read -R COOR OOCR COOR -O I Column 14, line- +3, to read -R COOR R -o-P=o'--; and

Column 14, line 71, to read -wherein R to R are the same or different saturated ali- Signed and sealed this 2L .th day of August 1971.

(SEAL) Attest:

WILLIAM E. SCHUYLER, JR.

EDWARD M.FLETCHER,JR.

Gommissioner of Patents 

